MFG & PROCESS DVL ENGINEER - Molding

JOB SUMMARY

This MFG & PROCESS DVL Engineer II---Molding is based in DND PH plant which is newly set up and will have initial production from Nov this year. Is part of the global MPDE(manufacturing process development engineering) organization, Daily working closely with product development team & plant team on new product launch.

• Short term（1~2years）: Working with MPDE/ME team in China to launch projects developed by China team as well as some old products migration from China plants to PH plant.
• Long term(>=2years): Working with product design team located both in China and US to launch products from PH directly together with local MPDE team (Project management, manufacturing process development、tooling build and qualification).
   

This MFG & PROCESS DVL engineer II---Molding is responsible for new molding process development and realize it, ensure product launch in plant for mass production smoothly, Ensure all project related KPI（Schedule, Cost, investment, Quality, Delivery…）are met.

• Overall molding process development, coordinating with interaction processes (Stamping, Plating, Assembly) to ensure the best process and cost for F/Gs
• Concept design & proofing for Molding process and tooling, Process development DOE.
• Technical leader and trouble shooter from LVM to HVM in process development, tooling design & qualification, issue finding and problem solving
• Platforming manufacturing process development.
• Challenge product design for manufacturability and cost feasibility.
• Launch product at rate through FACA/QCPA tools (yield, CPK, OEE…)
• Launch product on time with cross function team.
• Process documentation (DFM，FMEAs, WI, FACA/QCPC…)

JOB QUALIFICATIONS

• Bachelor or above degree in mechanical engineering or related background.
• 5+ years Mold design, Process and Troubleshooting knowledge / experience.
• Strong knowledge of tool fabrication, tool-steel application/selection, heat treating, and plating/coating.
• Strong knowledge of injection molding processes (Injection, Insert-molding, two-shot, etc.).
• Strong understanding of plastic, injection machine, auxiliary equipment (strip feed, camera, etc).
• Good at Mold flow simulation and analysis.
• Familiar with BTI 5-Step process, and Knowledge of SIM (Scientific Injection Molding).
• Understand tolerance calculations and Geometric Dimensioning and Tolerancing.
• Data oriented issue finding and problem-solving skills.
• Rich shopfloor hand on experience.
• Sensitive on product cost, know how to drive cost through manufacturing process development & design optimization.
• Fluent in using of basic process development related tools like DFM, PFMEA，DOE，FAA, CTAR， CAD，Pro E
• Knowledge of quality control and quality issue analysis and improvement
• Good teamwork and communication skills。
• Fluent in written and Spoken English.
• Oversea working experience is a plus.